Capgemini-转变汽车产业供应链-韧性、智慧、连通性和可持续性(英)VIP专享VIP免费

For resilience, intelligence,
connectedness, and sustainability
TRANSFORMING
THE AUTOMOTIVE
INDUSTRY SUPPLY CHAIN
2TRANSFORMING THE AUTOMOTIVE INDUSTRY SUPPLY CHAIN
EXECUTIVE
SUMMARY
Automotive industry
supply chain disruption
reveals its strategic role
and the need for change
Recent disruptions to the automotive
industry and its environment are
now leading to far-reaching changes
throughout the supply chain, as well as
to a better appreciation of its strategic
importance. Relevant disruptions
include:
Political and economic events
during and after the pandemic.
These are forcing companies to
undertake rapid supply chain
evolution to increase exibility and
optimize risk management.
Rapid regulatory change. A lack
of visibility in the supply chain can
hamper compliance with emerging
ESG laws and guidelines.
New customer expectations
that add further complexity. For
example, customers now expect an
omnichannel purchasing experience
– making new demands on outbound
logistics – and, once they’re using
the car, want to buy new features as
a service.
Far-reaching changes to the
automotive business itself, such as
new entrants and business models.
Success with EVs and software-
dened vehicles, for example,
depends on forming the right
supplier relationships.
These disruptors have led automotive
companies to reappraise their whole
approach to the supply chain, with a
better appreciation of its strategic
role. They know that a small event
somewhere in the supply chain
can have a big impact on business
growth and continuity, and that
the right capabilities in this area
can therefore confer a strategic
competitive advantage.
However, most automotive companies
today feel that they are not yet fully
equipped to seize this advantage.
Fewer than 20% of organizations
across all industries currently consider
themselves able to handle today’s
supply chain challenges with consistent
success1 , and our experience suggests
that automotive companies t
this pattern.
Transforming the
automotive supply chain
To deal eectively with disruptions and
challenges, an automotive organization
needs to increase the resilience and
adaptiveness of its supply chain. By
doing so, the business will ensure that
it can tackle both current pressures
and future “black swan” disruptions,
safeguarding its long-term prospects.
Resilience depends, fundamentally,
on using data to obtain visibility and
intelligence right across the supply
chain. In order to be able to correctly
identify risks and build trust among the
organizations in the downstream value
chain, visibility must now extend to the
Nth tier of the supplier ecosystem.
In addition, OEMs are realizing that
they need to broaden their supply
chain approach to provide resilience,
intelligence, connectedness, and
sustainability across every aspect
of the end-to-end supply chain,
from procurement to packaging
management.
1 Capgemini Research Institute, 2022,
“How greater intelligence could
supercharge supply chains,” page 14
EVOLUTION ORCHESTRATION DATA TECHNOLOGY TALENT
Figure 1: Five levers to transform the supply chain
RESILIENT CONNECTED INTELLIGENT SUSTAINABLE
LEVERS FOR CHANGE
OUTCOME – A SUPPLY CHAIN THAT IS:
3TRANSFORMING THE AUTOMOTIVE INDUSTRY SUPPLY CHAIN
It also makes sense to improve
understanding of demand with a
combination of demand sensing and
inputs from various sources of demand
information. Better intelligence about
demand enables a more sophisticated
approach to planning.
Enablers of supply
chain resilience
Automotive companies have several
levers that they can pull to increase
visibility and resilience in the supply
chain. For example:
In an ongoing evolution of the supplier
ecosystem, leading companies are
already considering whether they
should be collaborating directly
with suppliers on downstream tiers,
especially semiconductor providers (or
even setting up their own reneries for
lithium). They are also reevaluating the
number of suppliers they need in each
area. Some are also moving to closer
relationships with a smaller number of
suppliers in strategic areas.
Orchestration of the supply chain is a
top enabler of resilience. It requires a
central governance structure for the
industry, with rules, standards, and
guidelines to be agreed rst regionally
and then across the whole industry.
These will also apply to players from
other industries such as textiles
that participate in the automotive
supply chain.
Data is key to providing visibility
and hence achieving resilience. With
today’s technology, an extra layer of
software can easily be introduced to
add intelligence to the organization
through data-enabled decision-
making. As well as implementing these
approaches, companies also need
to ensure that they have the right
mindset to adopt them right across
the organization, which may require a
cultural change.
Technology – drawing on and
combining both engineering and
IT disciplines – is relevant to many
aspects of this transformation.
The combination of technological
innovation and well-managed data
can enable planning and modeling
of unprecedented sophistication,
and can provide undreamed-of
levels of visibility. Some of the most
exciting tools require integration of
oers from newer providers such as
hyperscalers and specialist data science
solution vendors.
Talent has always been at the heart of
an eective supply chain. The skillset
now required is dierent, though, with
advanced data science and decision
support skills becoming essential.
Skills gaps can be addressed through
the usual methods of upskilling and
recruitment, but imaginative new
approaches are also likely to be needed
in this highly competitive area.
Recommendations
for increasing
resilience now
Companies know they need to up their
game in areas that strongly inuence
resilience. Steps that automakers can
take now include the following.
Rethink planning. Adopting advanced
approaches such as complex scenario
planning makes it possible to forecast
demand far more accurately, with
integrated business planning to
respond to change, and to continuously
update suppliers so that they can
adjust their own plans.
Embrace transparent collaboration.
Consider whether closer supplier
partnerships could increase resilience.
Strengthen connections by promoting
data sharing and mutual trust.
Get help with innovation. The right
ecosystem of expert advisors on
technology and engineering can help
the company move forward at the right
pace and with the right solutions.
Build a data-driven culture. This will
ensure that new solutions are trusted
by the business, and that the insights
they generate are used to drive
decisions and actions.
This approach will help automotive
companies to build a resilient,
connected, intelligent, and sustainable
supply chain: one that will be a rich
source of competitive advantage.
Forresilience,intelligence,connectedness,andsustainabilityTRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAIN2TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINEXECUTIVESUMMARYAutomotiveindustrysupplychaindisruptionrevealsitsstrategicroleandtheneedforchangeRecentdisruptionstotheautomotiveindustryanditsenvironmentarenowleadingtofar-reachingchangesthroughoutthesupplychain,aswellastoabetterappreciationofitsstrategicimportance.Relevantdisruptionsinclude:•Politicalandeconomiceventsduringandafterthepandemic.Theseareforcingcompaniestoundertakerapidsupplychainevolutiontoincreaseflexibilityandoptimizeriskmanagement.•Rapidregulatorychange.AlackofvisibilityinthesupplychaincanhampercompliancewithemergingESGlawsandguidelines.•Newcustomerexpectationsthataddfurthercomplexity.Forexample,customersnowexpectanomnichannelpurchasingexperience–makingnewdemandsonoutboundlogistics–and,oncethey’reusingthecar,wanttobuynewfeaturesasaservice.•Far-reachingchangestotheautomotivebusinessitself,suchasnewentrantsandbusinessmodels.SuccesswithEVsandsoftware-definedvehicles,forexample,dependsonformingtherightsupplierrelationships.Thesedisruptorshaveledautomotivecompaniestoreappraisetheirwholeapproachtothesupplychain,withabetterappreciationofitsstrategicrole.Theyknowthatasmalleventsomewhereinthesupplychaincanhaveabigimpactonbusinessgrowthandcontinuity,andthattherightcapabilitiesinthisareacanthereforeconferastrategiccompetitiveadvantage.However,mostautomotivecompaniestodayfeelthattheyarenotyetfullyequippedtoseizethisadvantage.Fewerthan20%oforganizationsacrossallindustriescurrentlyconsiderthemselvesabletohandletoday’ssupplychainchallengeswithconsistentsuccess1,andourexperiencesuggeststhatautomotivecompaniesfitthispattern.TransformingtheautomotivesupplychainTodealeffectivelywithdisruptionsandchallenges,anautomotiveorganizationneedstoincreasetheresilienceandadaptivenessofitssupplychain.Bydoingso,thebusinesswillensurethatitcantacklebothcurrentpressuresandfuture“blackswan”disruptions,safeguardingitslong-termprospects.Resiliencedepends,fundamentally,onusingdatatoobtainvisibilityandintelligencerightacrossthesupplychain.Inordertobeabletocorrectlyidentifyrisksandbuildtrustamongtheorganizationsinthedownstreamvaluechain,visibilitymustnowextendtotheNthtierofthesupplierecosystem.Inaddition,OEMsarerealizingthattheyneedtobroadentheirsupplychainapproachtoprovideresilience,intelligence,connectedness,andsustainabilityacrosseveryaspectoftheend-to-endsupplychain,fromprocurementtopackagingmanagement.1CapgeminiResearchInstitute,2022,“Howgreaterintelligencecouldsuperchargesupplychains,”page14EVOLUTIONORCHESTRATIONDATATECHNOLOGYTALENTFigure1:FiveleverstotransformthesupplychainRESILIENTCONNECTEDINTELLIGENTSUSTAINABLELEVERSFORCHANGEOUTCOME–ASUPPLYCHAINTHATIS:3TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINItalsomakessensetoimproveunderstandingofdemandwithacombinationofdemandsensingandinputsfromvarioussourcesofdemandinformation.Betterintelligenceaboutdemandenablesamoresophisticatedapproachtoplanning.EnablersofsupplychainresilienceAutomotivecompanieshaveseveralleversthattheycanpulltoincreasevisibilityandresilienceinthesupplychain.Forexample:Inanongoingevolutionofthesupplierecosystem,leadingcompaniesarealreadyconsideringwhethertheyshouldbecollaboratingdirectlywithsuppliersondownstreamtiers,especiallysemiconductorproviders(orevensettinguptheirownrefineriesforlithium).Theyarealsoreevaluatingthenumberofsupplierstheyneedineacharea.Somearealsomovingtocloserrelationshipswithasmallernumberofsuppliersinstrategicareas.Orchestrationofthesupplychainisatopenablerofresilience.Itrequiresacentralgovernancestructurefortheindustry,withrules,standards,andguidelinestobeagreedfirstregionallyandthenacrossthewholeindustry.Thesewillalsoapplytoplayersfromotherindustriessuchastextilesthatparticipateintheautomotivesupplychain.Dataiskeytoprovidingvisibilityandhenceachievingresilience.Withtoday’stechnology,anextralayerofsoftwarecaneasilybeintroducedtoaddintelligencetotheorganizationthroughdata-enableddecision-making.Aswellasimplementingtheseapproaches,companiesalsoneedtoensurethattheyhavetherightmindsettoadoptthemrightacrosstheorganization,whichmayrequireaculturalchange.Technology–drawingonandcombiningbothengineeringandITdisciplines–isrelevanttomanyaspectsofthistransformation.Thecombinationoftechnologicalinnovationandwell-manageddatacanenableplanningandmodelingofunprecedentedsophistication,andcanprovideundreamed-oflevelsofvisibility.Someofthemostexcitingtoolsrequireintegrationofoffersfromnewerproviderssuchashyperscalersandspecialistdatasciencesolutionvendors.Talenthasalwaysbeenattheheartofaneffectivesupplychain.Theskillsetnowrequiredisdifferent,though,withadvanceddatascienceanddecisionsupportskillsbecomingessential.Skillsgapscanbeaddressedthroughtheusualmethodsofupskillingandrecruitment,butimaginativenewapproachesarealsolikelytobeneededinthishighlycompetitivearea.RecommendationsforincreasingresiliencenowCompaniesknowtheyneedtouptheirgameinareasthatstronglyinfluenceresilience.Stepsthatautomakerscantakenowincludethefollowing.Rethinkplanning.Adoptingadvancedapproachessuchascomplexscenarioplanningmakesitpossibletoforecastdemandfarmoreaccurately,withintegratedbusinessplanningtorespondtochange,andtocontinuouslyupdatesupplierssothattheycanadjusttheirownplans.Embracetransparentcollaboration.Considerwhetherclosersupplierpartnershipscouldincreaseresilience.Strengthenconnectionsbypromotingdatasharingandmutualtrust.Gethelpwithinnovation.Therightecosystemofexpertadvisorsontechnologyandengineeringcanhelpthecompanymoveforwardattherightpaceandwiththerightsolutions.Buildadata-drivenculture.Thiswillensurethatnewsolutionsaretrustedbythebusiness,andthattheinsightstheygenerateareusedtodrivedecisionsandactions.Thisapproachwillhelpautomotivecompaniestobuildaresilient,connected,intelligent,andsustainablesupplychain:onethatwillbearichsourceofcompetitiveadvantage.4TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAININTRODUCTION:Theneedforsupplychainresilience5SETTINGTHESCENE:Supplychainchallengesintheautomotiveindustry6LEVER1:Evolution12LEVER2:Orchestration14LEVER3:Data16LEVER4:Technology18LEVER5:Talent22THEFUTUREOFTHEAUTOMOTIVESUPPLYCHAIN:Recommendations23TABLEOFCONTENTS5TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAININTRODUCTION:THENEEDFORSUPPLYCHAINRESILIENCECurrentresiliencelevelsfallshortofautomotiveindustryneedsFewerthan20%oforganizationscurrentlyconsiderthemselvesabletohandletoday’ssupplychainchallengeswithconsistentsuccess2.Thatfindingisparticularlyworrisomefortheautomotiveindustry.Recentdisruptionshaveemphasizedthestrategicimportancetothebusinessofsuppliers–notjustinTier1butatalllevels–aswellasofsupportpartnerssuchasthird-partylogisticscompanies(3PLs).Optimizingthesupplierecosystem,andthewayitismanaged,isclearlycriticaltoacompany’soverallresilience.Leadingautomotivecompaniesrealizethatthereisagaptobefilledhere.Already,theyaresystematicallyinvestinginsuppliersatalllevels,includinginsuppliersofrawmaterialsforbatteriesandmicrochips.ThiscontrastswiththehistoricalpositionwheretheirinvestmenttendedtofocusonTier1suppliers.OrganizationsarealreadyrecognizingthestrategicnatureofthesupplychainMajorOEMsarenowrecognizingthatexcellentsupplychainmanagementcanprovidethemwithasignificantcompetitiveadvantage,andarethereforeturningitintoastrategicfunctionwithitsownbudgetandboard-levelmanagement.ThosesupplychainCXOsareexertingincreasinginfluenceoverautomotiveorganizationsandemergingasfutureCEOs.Regulatoryandpolicychangesglobally,especiallyintheareaofsustainability,areacceleratingthisshift.TheautomotivesupplychainnowneedsradicaltransformationProgressisalreadybeingmade,butautomakersknowthatmorerevolutionarychangeisneeded.Ithasbecomeclearthatminordisruptionsanywhereinthesupplychaincandisastrouslyaffectbusinessgrowthandcontinuity.Inaddition,changestothebusinessenvironmentarealteringwhatisneededfromthesupplychain.Companiesarethereforestartingtorethinkthewholesupplychainmodel.Theyarebreakingnewgroundhere,though.It’sclearwhatisneeded–asupplychainthathasend-to-endresilience,andisalsoconnected(i.e.there’sgreatinternalandexternalreal-timeinteractionandcommunication),intelligent(i.e.decisionsatalllevelsaredrivenbyup-to-dateinsights),andsustainable(i.e.abletomeettheorganization’sESGcommitmentsandtheexpectationsofexternalstakeholdersinthisarea).Butit’snotsocleartocompanieshowallthatcanbeachievedwithintherighttimescale.AdeepdiveintotheautomotivesupplychainThisreportexplainssomeofourcurrentthinkingonhowtheautomotivesupplychainmustevolvetorealizethepotentialstrategicadvantagethatleadershipinthisareacanbring.Whileourfocusisonpassengercars,muchofthisthinkingisequallyrelevanttocommercialvehicles.2CapgeminiResearchInstitute,2022,“Howgreaterintelligencecouldsuperchargesupplychains,”page146TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINSETTINGTHESCENE:SUPPLYCHAINCHALLENGESINTHEAUTOMOTIVEINDUSTRYUnderstandingtheimperativeforchangeThesupplychainhasalwaysbeenahighpriorityfortheindustry,butit’sonlynowthatitsstrategicroleisfullybeingrealized.Thisrealizationhasbeenenhancedbyrecentsupplychainchallenges,whichinturnhaveemergedfromseveraldisruptivefactors.Thesedisruptionspredominantlyfitunderfourheadings:politicalandeconomicevents;rapidregulatorychange;newcustomerexpectationsandtheireffectonoutboundlogistics;andchangestotheautomotivebusinessitself.Figure2:DisruptionsNEEDFORARESILIENTSUPPLYCHAINPOLITICALANDECONOMICEVENTSRAPIDREGULATORYCHANGECHANGESTOTHEAUTOMOTIVEBUSINESSNEWCUSTOMEREXPECTATIONSAFFECTINGOUTBOUNDLOGISTICS7TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINDISRUPTION1:PoliticalandeconomiceventsRecenteventssuchasthepandemicandthesituationinEasternEuropehaveshownjusthowindispensablethesupplychainistoanautomaker.Theimpactontheindustryofchipshortages,forexample,isstillbeingfeltandwillnotquicklybeforgotteninviewofthelostsalesthatresulted.Moregenerally,manyregionsareseeingunprecedentedpoliticaluncertainties.Coupledwitheconomicinstability,theseareforcingcompaniestorevisittheirsourcingandmanufacturingpoliciesinordertominimizerisk.Asaresult,supplychainsareevolvingfastanddynamically.Evenso,organizationsfaceanexistentialchallengeastheyseektomaintaintheircompetitiveadvantageinahighlyunpredictablebusinessenvironment.Asanexample,organizationshaveinitiatedmineralminingandrefineryinvestments.DISRUPTION2:RapidregulatorychangeTheregulatoryclimateistightening,withcontrastingapproachesindifferentregions.InEurope,governmentsandbodiessuchastheEuropeanCommissionareworkingintensivelywithNGOsandotherstocreatelawsandregulationstoguidecompaniesastohowtheyshouldruntheirsupplychainsfromtheESGperspective.TheUSisprobablyasdeterminedtotackletheseissuesbut,aswe’lldiscussbelow,istakingadifferentapproach.Otherregionsareatvariousstagesoflegislationandregulationinthisarea.EUrulesandguidelinesaffectingthesupplychaininclude:•TheGeneralSafetyRegulation(GSR)aimingtoreduceroadaccidentsandinjuriesbyfittingsafetytechnologiestonewvehicles.Thisisbeingextendedtoallnewregistrationsin2024,meaningthatitwillhaveagreaterimpactonproductandfeaturedesignandonthepartsecosystem.•TheCorporateSustainabilityReportingDirective(CSRD).•TheEcodesignforSustainableProductsDirective.•TheEuropeanGreenDeal,abaselinefromwhichmanynationalinitiativeshaveevolved.•TheGeneralDataProtectionRegulation(GDPR)–notnewbutstillbringschallenges,forexamplewithrespecttovehicledata.RelevantlegislationandregulationintheUSincludes:•TheCHIPSandScienceActaimingtostimulatelocalmanufacturingofsemiconductors,whichwillaffectsupplierstrategy.•ExecutiveOrder(EO)14028whichisdesignedtoimprovecybersecurity.•InflationReductionActof2022.8TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINDifferentregionsareapproachingregulationindifferentways.TheEuropeanCommissionisaimingtomeetESGobjectivesprimarilythroughregulation.TheUSisemphasizingincentive-basedmodelsthatencouragebusinessestocompeteinputtingforwardthebestideasandsoattractmorecapital.DevelopingnationssuchasIndiaarealsoencouragingadoptionofnewESG-compliantproductsthroughpolicychangesandnewapproachestopolicyimplementation.OEMsandTier1sneedESGsystemsandenforcement-basedapproachesforensuringcompliancetoESGregulations.TheseareessentialtoensuringthatthesupplychainisfullyESG-compliant,sinceESGrequirementsapplytothewholeend-to-endsupplierecosystem.3EuropeanCommission,Brussels,December112019,“COMMUNICATIONFROMTHECOMMISSIONTOTHEEUROPEANPARLIAMENT,THEEUROPEANCOUNCIL,THECOUNCIL,THEEUROPEANECONOMICANDSOCIALCOMMITTEEANDTHECOMMITTEEOFTHEREGIONS:TheEuropeanGreenDeal”4FederalMinistryofLabourandSocialAffairs,SupplyChainAct,webpage,accessedJune1120235FederalOfficeforEconomicAffairsandExportControl,SupplyChainAct:ReportingObligation,webpage,accessedJune112023IndividualregulationsposetheirownchallengesDerivedfromtheEuropeanGreenDeal3,Germany’sSupplyChainDueDiligenceActwasinitiallyapplicabletocompanieswithmorethan3,000employeesbutissoontobeextendedtothosewithmorethan1,0004.Thesecompanieswillhavetoextendtheirscrutinytosuppliersfurtherdownthesupplychain,includingtosupplierswithwhichtheyhavenodirectrelationship.TheActislinkedtoreportingrequirementsfromvariousGermanauthoritiessuchastheFederalOfficeforEconomicAffairsandExportControl(BAFA)5.9TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINDISRUPTION3:NewcustomerexpectationsaffectingoutboundlogisticsCustomerexpectationsaboutthepurchasingexperiencehavechangedrapidlyinthepastthreeyears.Theexpectedexperienceisevolvingfromsimplybuyingvehiclesfromdealerstoomnichannel,witharangeofadditionalfeaturesaroundonlineconfiguration,dealerandagencymodels,andseamlessintegrationofonlineandofflineleadgeneration.Thischangeisalsotransformingrequirementsaroundvehicledeliveryandoutboundlogistics.Automakersthereforeneedtocreate,andoptimize,newandcomplexoutboundlogisticsprocessestosatisfytheexpectationsaroundomnichannelexperience.Thisrequiresadvancedalgorithmsandsophisticateddatamanagementandmodelingtechniquesforoptimizationpurposes.Forecasting,andsalesandoperationsplanning,areinstrumentalforresilience.Pastforecastingmodels,basedonjustafewparameters,arebeingreplacedbylargedata-andanalytics-basedmodels.Furthermore,themeasurementsusedareevolvingfromaforecast-actualapproachtodata-basedend-to-endKPIs.ThedrivefordigitalizationofthesupplychainLeadingOEMsarerealizingthatdigitalizationofthesupplychainisthekeytomeetingchangingcustomerexpectations,whilealsocontrollingcomplexityandcostandincreasingadaptability.Forexample,wheneachindividualcarisdifferent,everyfeature,frombatteryandECUnumberstoconfiguration,istrackedthroughproductionuntilitisshipped.Increasingly,thattrackingneedstohappenafteritisshippedaswell,toprovidecompletetraceability.Thiscanbedonebymaintainingadigitaltwinforeveryvehiclesold,whichmayalsoimproveefficiencyandspeedintheaftermarketsupplychain.10TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINDISRUPTION4:ThechangingnatureoftheautomotivebusinessitselfProductlandscapechanges,suchastheadventofEVsandsoftware-definedvehicles,aremodifyingthecharacterofthesupplychainbyalteringwhatOEMsneedfromtheirsuppliersandthenatureofthecollaboration.Microchipsarebecomingcentralandvehiclestendtouseasmallernumberofmorespecializedchips,implyingcloserrelationshipswithasmallergroupofsuppliersinthisfield.Thesechangesnecessitateend-to-endavailabilityofreal-timedataondemand,supply,andESGparameters.AutomotivesupplychaintransformationisnowparamountBuildingresiliencetorespondtothesedisruptionsrequiresaparadigmshiftinthewholesupplychain.Thereareotherreasonstotransformthesupplychain,too.Forexample,tocopebetterwithmacroeconomicpressuressuchasinflation,OEMsandsuppliersneedtooptimizeinventoryandincreaseresilienceandefficiency.(Inflationisaparticularconcernforsmallsupplierswhomayneedtoborrowmorecashathigherrates.)Thejourneytoresiliencehastwokeyfacets.Thefirstisthedevelopmentofanintelligentdatalayerprovidingvisibility,decisionsupport,andriskidentificationforcomplexscenarios.Thatvisibilitymustextendtoeveryaspectofthecompany’sinterests,andtoeverylevelofthesupplychain,aswellastothedemandsideoftheequation.Thesecondfacetofthejourneyisactingonvisibility.Thesupportlayershouldenablescenarioplanningandresponsivenesstodynamicdecisions,anddisruptions,acrossthesupplychain.Asaresult,thesupplychainwillbefarmoreresilient,oftenabletodealwithdisruptionsbeforetheyevenariseusingthelatestdata-derivedintelligence;connectednesswithinternalandexternalstakeholderswillbecomestraightforwardbecauseeveryonewillhaveasharedviewofwhat’shappening,anditwillalsobecomeeasiertomeetsustainabilityobjectivesbycoordinatingactiontoachieveobjectivesandaddresschallengesalongtheend-to-endsupplychain.AbilitytoaddressSource:CapgeminiResearchInstitute,IntelligentSupplyChainResearch,August–September2022Resiliencetrends-impactandpreparednessAllIndustriesB2BB2C/B2B2C11%11%11%66%64%94%6%9%69%10%75%14%73%82%HighbusinessimpactAnticipateecosystemmembermovingupanddownthevaluechainAnticipateend-marketdistortionsEnableinteroperabilitybetweenstocklocationsDevelophardwareandsoftwareplatformsandthecirculareconomySecurecustomerandsuppliermarketaccessBalancejust-in-caseresiliencewithjust-in-timeefficiencyDeploypandemic-proof,agileplanningandexecution11TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINWhyautomotivesupplychaintransformationissohardTheautomotiveindustryhasoneofthemostcomplexsupplychainsofanysector,notleastbecauseitisinterwovenwithotherindustriessuchaschemicals,ferrousandnon-ferrousmetals,textiles,andsoon.Withsomanydifferentindividualplayersnaturallytryingtosafeguardtheirowninterestsandbusinesses,achievingthetransformationtoaresilientsupplychainisextremelydifficult.Inthenextsectionsofthisreport,weoutlinefiveleversthatcompaniescanpulltoovercomecomplexityandincreaseresilienceinthesupplychain.Figure3:Inallindustries,supplychainperformancefallsshortofrequirements12TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINLEVER1:EVOLUTIONBuildaresilient,connected,intelligent,andsustainablesupplychainintotheorganization’sstrategyIt’softenthe“unknownunknowns”thatreallyhurt.Aswellascopingwithtoday’spressures,businessesmustpreparetodealwithfuture“blackswan”disruptions.Organizationsshouldbeabletoleveragedataandintelligencetoanticipaterisks,andrespondtodisruptionsinanagilemannerbychoosingfromarangeofalternativeplanstosuiteachscenario.Inthisway,andwiththerightlogisticsapproach,itwillbepossibletolimitlossesfromunforeseenevents,andtosafeguardthefutureofthebusiness.Supplychainresilienceisanessentialpartofpreparednessfortoday’sunpredictablebusinessenvironment.Inthepost-pandemicera,levelsofbusinessintheautomotiveindustrymaywellreturntopre-pandemiclevels,butwithnewchallengesandthelikelihoodofsimilarsupplydisruptions.Thereforeachievingresiliencedependsonmakingtheorganization,includingitssupplychain,asagileandadaptableaspossible,ratherthansimplyreshapingitforcurrentconditions–whichwouldonlybeashort-termsolution.Achievingresiliencerequiresactioninseveralareas,includingorchestration,data,technology,andtalent–allofwhicharecoveredlaterinthisreport.Companiesneedtoaddressalloftheseinparallel,sincetheyareinterdependent.Automakersshouldrecognizethatthesupplychaincanbringstrategiccompetitiveadvantage,andinvestaccordingly.Itnolongermakessensetoregardthesupplychainasapurelyoperationalaspect.Itshouldbetreatedaspartofthebusiness’sgameplan:afunctioninitsownrightwhichmustbeequippedtosucceedandabletoinfluencetheoveralldirection.Nowondersomanyorganizationsarealreadytacklingsupplychainissuesatboardlevel.LookfurtheralongthesupplychainAlthoughOEMstendtofocusontheirrelationshipswithTier1suppliers,resiliencerequiresawiderfocusbecausesmallspecialistcompaniescanalsoplayacriticalpartinthesupplychain.Thesesmallandmediumenterprisesneedtobemanagedinadifferentwayfromlargersuppliers–forexample,processesmayneedtobesomewhatsimplifiedwithoutlossofrigor.It’simportanttooverseetheentiresupplychainandnotjusttheoneortwonearesttiers.InthepastOEMshadextendedvisibilityincertainareas,suchasmining,wherepublicconcernaboutproductionmethodsforcedadeeperdive.Now,companiesneedtoachievevisibilityofthewholesupplychainsothattheycanbeclearwhereproblemsareandjointlyworkonsolutions.Tocomplywithantitrustlegislation,thiscanbedonewithoutnecessarilyidentifyingthecompaniesconcerned.13TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINManufacturingKPIsandparameterssuchascostandqualityarealreadybeingextendedbeyondtheirtraditionalscopeoftheOEMandTier1toprovidevisibilityofTiers2and3.However,it’snowvitaltoextendvisibilitybeyondTier3inordertobeabletocorrectlyidentifyrisksandbuildtrustamongtheorganizationsinthedownstreamvaluechain.MakesupplierrelationshipsmorecollaborativeAmorecollaborativeapproachtothesupplychain,withcustomersandsuppliersdevelopingproductsandsolvingproblemsjointlyforawin-win,mightbemoreconducivetoresiliencethanonewheresuppliersareexpectedtodelivertoacontractandsolveproblemswithoutbotheringthecustomer.Asaminimum,companiesshouldconsideramovetowardmorestrategicsourcing–whereeachOEMhascloserrelationshipswithasmallernumberofsuppliers.TherearesignsthatthismayalreadybestartingtohappeninEuropealthoughtheshiftishardtomeasure.Forexample,becauseofthecriticalityofelectronicsandmicroprocessorsinsoftware-definedvehicles–andinthelightoftheshortagesthatemergedduringthepandemic–OEMsareforgingdirectstrategicconnectionswithchipsupplierswhotheypreviouslywouldhavedealtwithviaTier1s.TheOEMshopethatthiswillenhancetheirabilitytoreactswiftlytochangesindemand.(AlternativepossibilitieshereincludethatofanOEMcreatingtheirownproductionfacilitiesforrawmaterials–forexample,lithiumrefineries.)Tightercollaborationalsodependsonhighlevelsoftrustbetweentheparties,alongwithindustry-standardapproachestomeasuringandcommunicatingkeyparameters(whichCatena-Xistryingtoachieve6).DesignproductsandplantswithsupplychainresilienceinmindSoftwareistakingoversomeofthefunctionalityofhardware(includingchips)insoftware-definedvehicles.Theplatformapproach,wherevehiclesacrossarangealluseidenticalhardwarethatiscustomizedusingsoftware,isthelogicalconclusionofthistrend.This,alongwiththecloserstrategictiesbetweenchipmanufacturersandOEMs,shouldhelptosimplifysupplychains,andthereforeincreaseresilience.ThissimplificationcouldbeacceleratedbythefactthatOEMsarealsoworkingtoreducethenumberofdifferentchipsneededineachvehicle.Plantscanbedesignedsothattheycanswitchfromoneproducttoanothertorespondtochangesindemand.Forexample,oneOEMhasanassemblylinethatcanswitchfromconventionalvehiclestoEVsandback.Especiallyifthesuppliersareequallyflexible,thiscanbeavaluablecontributortoresilience.Tier1Tier1Tier1Tier1Tier1Car/truckOEM4Car/truckOEM3Car/truckOEM2Car/truckOEM1NewnormTraditionalMines/rawmaterialsprovidersNthtierDealersandOmnichannelRefineryverticalintegratione.g.lithium/raremetalrefinery/semiconductorsTier1Tier2Tier2Tier2Tier2Tier2Tier2Tier2Tier2Tier2Tier2Tier2Tier3Tier3Tier3Tier3Tier3Tier3Tier3Tier3Tier3Tier3Tier3Software&engineeringserviceproviders/logisticspartners/insurance/aftermarket/maintenanceserviceetcInformationflowMaterialflowDecisionlayerwithtransparentdata&real-timeinsightsAgile&real-timescenarioplanningandmaterialsupply/demandupgradesFigure4:Verticalintegrationforsupplychainresilience6Catena-X,StandardsintheCatena-Xdataecosystem,webpage,accessedJune11202314TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINLEVER2:ORCHESTRATIONAcentralgovernancestructurefortheindustry–andbeyond–isessentialfortheorchestrationofaresilientsupplychainIfeveryoneisplayingtheirowntune–withdifferentwaysofmanagingandusingdata,forexample–therecanbenoharmonyandthereforenoresilience.Beforeresiliencecanbeachieved,itisnecessarytoagreeaframeworkofsharedrules,standards,andguidelines,firstregionallyandthenacrossthewholeindustry.Theseguidelinesalsoneedtobedesignedtoapplytoplayersfromotherindustrieswhoparticipateintheindustry’scomplexsupplychain.Suchrules,standards,andguidelinesdonotexistyet,butorganizationssuchasCatena-Xaretakingthefirststepstowardthem.Figure5:OrchestrationcanproduceharmonyandhenceresilienceRULESECOSYSTEMFRAMEWORKGUIDELINESSTANDARDSSUPPLYCHAINRESILIENCESTRATEGY15TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINIntensivecollaborationisneededtoachievearesilientandsustainablesupplychainfasterInadditiontostandards,theremustbecommitmentfromsupplychainparticipantstoworktogether–otherwise,supplychaintransformationwillbetooslow.ThatmeansthatOEMsandsupplierswhonormallycompetewithoneanotherneedtofindwaystoworktogetherwhilerespectingantitrustlaws.OrchestrationopensupthepossibilityofaconnectedsupplychainOnceallstakeholderswithinthesupplychainarecollaboratingaroundsharedrules,standards,andguidelineswithinastandardgovernancestructure,communication–bothinternalandexternal–becomesordersofmagnitudemoreeffectiveandtheend-to-endsupplychainisabletorespondinanagilemannertochange.16TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINLEVER3:DATASupplychainobjectivesmostlydependontheabilitytoleveragedataWhateverquestionweaskaboutthesupplychain,theansweralwaysseemstobebetterdataexploitationtoprovideintelligenceanddecisionsupport.Theabilitytocollectandmanagedata,andtoderiveinsightsfromit,isthe#1enablerforresilienceandsustainabilityinthesupplychain,aswellasothergoals.Automakersknowthatmakingfulluseofdatatocreatevisibilityofthesupplychainwouldhelpthemtoensureanddemonstrateregulatorycompliance;createbetter,earlierforecaststhatcanbeusedtoplanproductionandinformsuppliers,makingthesupplychainmoreresilientandstable;andbuildrelationshipsoftrustwithsuppliers,customers,regulators,andotherstakeholders.Thisvisibilitypavesthewayforusingdataandanalyticstopredictandpreemptrisk,enablingcomplex,resilientbehaviorbytheOEM,supplier,anddealerecosystem.Butdoingsoisnotalwaysstraightforward,giventhevolumeandcomplexityofdatawithwhichtheyaredealingandthebarriersthatexisttodatasharing,bothinternallyandexternally.SiloedthinkingisachallengefordatamanagementandgovernanceSilosarestillprevalentintheautomotiveindustryandinhibitthesharingofdataandhenceitssuccessfuluseincontextslikeprocurementandin-andoutboundlogistics.Closercollaborationalongthesupplychaindependsondatasharing–butwillingnesstosharedataalsodependstosomeextentontheclosenessofcollaboration,sothisisadifficultconundrumtoresolve.Evenwithinindividualcompanies,dataisnotsharedasfreelyasitshouldbe.Ifprocurementdoesnotfullyunderstandqualityordeliveryissues,itcannotengageeffectivelywithsuppliers.IndustryinitiativeslooksettoimprovedatasharingDatamarketplaces,togetherwithinitiativeslikeCatena-X,shouldalleviatetheproblemofsilosandpavethewayformorecollaborationarounddata.Byhelpingtocreatevisibility,suchinitiativesshouldalsobridgeanytrustdeficitbetweenpartiesinthesupplychain.Region-specificregulatoryguidelinesaroundESGcanalsoplayapivotalroleinenhancingthisdata-sharingcultureacrosstheend-to-endsupplychain.AutomakersneedtoactoninternaldatasharingtooInternally,companiesmustpromoteacollaborative,data-drivenculturewherefunctionssuchasprocurement,R&D,andqualitymaintainacontinuousdialogue.Thiswillbuildafullpictureofwhatcustomersreallywantandneed.Seniormanagementcanleadthischangebymovingawayfromsilo-specificKPIsandfindingwaystoincentivizeeveryonetoseethebiggerpictureoforganization-widetargetssuchasnetzero,andworktowardthem.Inadditiontotheculturalchange,successheredependsonimplementinganeffectivedataplatformtogetherwithstronggovernanceanddatamanagement,toensurethatdataisshareableandreliable.Industryinitiativestostandardizedataformats,whileprimarilyaimedatfacilitatingsharingacrosscompanyboundaries,mayalsostreamlinedatasharingbetweeninternalfunctions.17TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINTechnicalinnovationtotherescueFortunately,itiseasierthaneverbeforetomakethemostofdata.Withtoday’stechnology,anextralayerofanalytics-andintelligence-drivensoftwarecaneasilybeintroducedtosupportdata-enableddecision-makingforcomplexscenarios.Pullingthenecessarydatatogetherfromdisparatesystemsandplatforms(suchasaninternalERPsystemandahyperscaler’scloudplatform)canbecomplex,butthesenewapproachesandtoolsmakeiteasier.Forexample,itisnowpossibletobuildadata“mesh”thatcombinesdatafrommultipleseparatedatalakesforanalyticpurposeswithoutchangingtheexistingdatastructures.Thisdecentralizedapproachisfarlessdisruptive,time-consuming,andexpensivethanreorganizingtheunderlyingdatatobringitphysicallytogether.ThisapproachdeliversinsightsthataremuchmorepowerfulthanthoseavailablefromindividualsolutionssuchasanERPsystembecausetheycanpotentiallydrawonalltheorganization’sdataplatformsglobally,andeventhoseofitssuppliers.SourcealigneddomainConsumeraligneddomainAggregatedComposedDataproductConsumeraligneddomainSourcealigneddomainFigure6:DatameshTheresultisincreasedtransparencyforconsumers,regulators,andotherstakeholders.Forexample,itbecomesmucheasiertoputtogetherapictureofwhereavehicle’scomponentsarecomingfrom,togetherwiththerelevantcarbonemissionsandoverallfootprint.Usingdatasciencetoshiftthebusinesstoaforward-lookingfocusCurrentKPI-drivenapproachesencourageOEMstolookbackatthepast,butmoderndatascience(includingAIandNLP,forexample)makesitrealistictopredictthefutureusingtechniquessuchasdata-enableddemandanalysis,scenarioplanning,andriskassessment.Thisshiftwillbeagame-changerbecauseitwillmakeitpossibletoplanconfidentlyandtoalignthesupplychaintotheplans,increasingresilience.Automakersshouldlookforshortcutstovisibility:techniquesthatcanfacilitatedatasharingwithoutlarge-scalereorganizationofthedata.Fornewerdataengineeringconceptslikethedatamesh,itmaybenecessarytopartnerwithaprofessionaladvisorwhoalreadyhasexperienceofthisapproach.TheimportanceofidentifyingtherealdatarequirementsWhenimplementingdatameshesandothernewapproaches,it’svitaltobedrivenbythebusinesscaseandtheusecases,inordertomaintainafocusonthedatathatisactuallyneededtocreateinsight.Thisavoidstheoverheadofmanagingunnecessarilylargedatasets.Forexample,withtheperiodicevaluationofsuppliers,datasetstendtogrowasnewparametersareadded–typically,newmeasurementsaroundESGwilltaketheirplacealongsidetraditionalonesrelatingtocostanddeliverytimes.However,decisionsupporttoolsworkbetteriftheyarepresentedwithonlythedatathatenablesaparticulardecision,ratherthanallofthedata.Therefore,thereshouldbemechanismsforselectingthatdataandsettingasidetherest.18TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINLEVER4:TECHNOLOGYEngineeringandITarekeytosupplychaintransformationWhatbrand-newpossibilitiesdoinnovationsinITandengineeringopenupforthesupplychain?Speedingupexistingprocessesbyordersofmagnitudeisjustthestart.Oneofthemostimportantbreakthroughsisthatcurrentanalytics,appliedtowell-manageddata,canenablefullyinformeddecision-makingatalllevels,makingtheorganizationmoreresponsivetochange.Someofthemosttransformativetechnologyoptionscomefromnewerproviderssuchashyperscalersandspecialistdatasciencesolutionvendors,somarketknowledgeisimportant.However,breakthroughscanalsobeachievedthroughingenioususeofexistingtools.Belowwetakeadeepdiveintoautomotivesupplychainimprovementviatechnologyinthreesampleareas:radicalnewapproachestoplanning,increasingsupplychainvisibility,andoptimizingoutboundlogistics.19TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINEXAMPLE1:Rethinkingplanning-anewparadigmBetterforecastsandintegratedplanninghelpsuppliersandbuildtrustInthepast,suppliershaveoftenreceivedforecastsfromOEMsthatwereinaccurate,sometimesbyafactorof100%.Whethertheseinaccuracieswereintentional(perhapsasapowermaneuver)oraccidental,sometrusthasbeenlostandsuppliersoftendon’tfollowforecastsevenwhentheyareaccurate.Abetterapproachtoplanningisneeded,bothtorebuildtrustandbecauseitmakesthesupplychainmoreresilientandsustainableforthereasonsgivenearlierinthisdocument.Technologycanassistwithplanninginmanyways.Forexample,demandsensingviasocialmediacanbecombinedwithmoretraditionaldemandforecastingmethodsbasedondealerinputtoincreaseintelligence.Inaddition,afterrunningtheproductionplan,theOEMcanbegivenmodelingtoolstohelpitinstantlyassesswhichofhalfadozensuppliershastheplantavailable,andischeapest/nearestbearinginmindtheneedfortransportation.Decisionsthathavecausedheadachesinthepast–suchaswhethertohavepartsdeliveredbyairtoalleviateashortage–canbecomestraightforward,becauseallthecostandenvironmentalimplicationscanbeshownonadashboard.TheaimshouldbecontinuousreassessmentandrefinementofscenarioplanningTraditionally,planninghappensperiodically(typicallymonthlyorweekly),andthentheplanchangesonlyinanemergency.Butwiththerightmodelingapproach,it’spossibletoconstantlyreassessyourproductionneeds,realign,andupdatetheinformationyousharewithsuppliers.Thishelpstoreducethedisconnectthatcurrentlyexistsbetweenproduction,sales,andsuppliers,sothatitbecomespossibletogivesuppliersaccurateinformation,offercustomersthemodelsthattheywant,andavoidholdingexcessinventorywithoutcompromisingonresilience.AutomationenablesmoresophisticatedintegratedbusinessplanningWiththerighttools,planningcanbemademuchmoresophisticated.Forexample,itbecomespossibleto:•Createtheplaninteractively,withadvanceinformationandtransparencyintosupplieractivityrightuptotheNthtier.•Satisfymultipleobjectivesandconstraints,usingcomplexscenarioplanningwithacleardefinitionofbusinessobjectives.Inventory,leadtime,transportationtime,costatspecificstages,andESGshouldallbeusedasparametersforevaluationanddecisionswithrespecttodifferentscenarios.•Allowdecision-makingtotakeaccountofadiversesetofvariables.Forexample,thedistancebetweenproductionfacilitiesandmarketsisasignificantfactorincostandcarbonfootprint,andonethatismorecomplexintheEVspacegiventhegeographicalspreadofthesupplychainforbatteryrawmaterials.•Helpdealersimprovetheirownplanning.Providingtoolsandfacilitiestoordermorefrequently–perhapsonceaweekoreveneverytwodaysinsteadofeverymonthortwomonths–wouldalsohelp.Appropriatedataandmodelingtechniquescanhelptooptimizeoutboundlogisticsroutes.20TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINEXAMPLE2:ObtainingsupplychainvisibilityTechnologycanbeusedtocreatevisibilityandintelligencearoundhithertoinvisibleaspectsofthesupplychain.Newautomatedsolutionsareemergingtohelpwithvisibilityandoptimizationinareassuchaspackaging,aswellasthetraditionalfocus,parts.Thesesolutionsprovidemanyinsightsthatcouldneverbeobtainedthroughmanualprocessesorspreadsheets,justbecauseofthehugevolumeandcomplexityofthedata.Thenewsolutionsbreakdownsilos(bothinternalandexternal)andbringdatatogetherfromallovertheworld.Theyprocessitintointelligencethatprovidesareliablebasisforhumandecisions,aswellasautomatingsomedecision-makingprocesses.Forexample,thesesolutionscan:•Providemulti-parametertrack-and-traceforend-to-endlogistics,bothinboundandoutbound.•IncludecrisismanagementplatformstoenableOEMstopredictandanticipatesupplychainproblemssuchasshortagesofparts.•IncorporateAItointerpretsupplychaintrends,makepredictions,andproactivelysuggestriskmitigationbasedondata.21TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINUsecaseexample:extendingsupplychainvisibilitytocoverpackaginguseTomeetsustainabilitygoals,itisimportanttomanagethepackagingusedforpartsmovingalongthesupplychainaseffectivelyasthepartsthemselves.Technologysolutionscanbedevelopedtohelpoptimizeallaspectsofpackaging:notjustpackagingdesignbutalsofillrates,flowarchitecture,logistics,andsoon.Suchasolutionshouldreducetheuseoftransportationandpackagingmaterials(includingplasticsandcardboard)andhencetheoverallcarbonfootprintofthebusinessandofindividualplants.Optimizingthechoiceofpackagingmaterialsusedtotransportparts,andincreasingtheirreuse,candelivervaluablecostsavingsandsustainabilityimprovements.Itbecomespossibletotrackpackaginginasimilarwaytoparts,andtooptimizetheflows.Forexample,anorganizationcaneasilyseewherepackagingelementsarestuckinthesupplychainforseveraldays,sothatdecision-makerscaninvestigateandgetthingsmovingagain.Aswithplanning,complexmodelingisintegraltothistypeofsolution.Data-derivedinsightscanbeusedtodetermine,forexample,whenpackagingshouldbereusedbyweighingupthesavingsagainstthecostandimpactofreturningorotherwiserelocatingapieceofpackaging.EXAMPLE3:ComplexoptimizationofoutboundlogisticsforomnichannelsalesWithcustomersexpectinganomnichannelbuyingexperience,outboundlogisticsprocessesbecomeanorderofmagnitudemorecomplex.Optimizingtheseprocessesrequirescomplexalgorithmsandsophisticatedmodelingtechniques.Whilethealgorithmsandtechniquesexistnow,thecomputationaldemandsmaytaxexistinghardwareplatformstotheirlimits.Quantumtechnologycouldhelpinduecourse,becauseitlookssettoofferunrivaledcomputeprocessingofcomplexcalculationsatscale.OEMsneedtostayawareofdevelopmentsandkeeprefiningtheirexpectationsaboutwhenquantumtechnologywillovertakeclassicalapproachesintermsofperformanceandcost.AlthoughitisprobablytooearlyformostOEMstodomorethanresearchandpilotquantum,itisdefinitelynottooearlytostartdevelopinganadoptionroadmap.Thisway,itwillbepossibletogainacompetitiveadvantagebyactingfastwhendifferentaspectsofquantumtechnologybecomeviableforapplicationslikethis.Figure7:Sixelementstoaddressinimprovingvisibilityoftheend-to-endsupplychainPURCHASING&PROCUREMENTFLOWENGINEERINGSUPPLIERMANAGEMENTPACKAGINGMANAGEMENTORDERMANAGEMENTCRISISMANAGEMENT22TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINAwiderangeofskillsareneededtomakethemostofdataFulluseofdataforsupplychainoptimizationrequiresabroadportfolioofknowledgeandskills,includingstrategy,engineering,technicalandbusinessprocesses,thevaryingregulationsandlegislationthatapplyineachregion,thesupplierecosystem,andtechnologyplatformsandtools.Automakersneedaccesstoalltheseattributes.LEVER5:TALENTSupplychainmanagementrequiresprofessionalskillsSupplychainmanagementisademandingstrategicandtechnicaljobwhoseimportancehassometimesbeenunderestimated.Withcurrentcomplexities,itisimperativethatsupplychainprofessionalshaveknowledgeofdatascience,analytics,scenarioplanning,andfinancialdecision-making.Typically,supplychainmanagementhasbeenpartofmanufacturing,procurement,orevenIT.Now,however,automotiveboardsarerecognizingitssignificance.Theyarestartingtomakeitaroleinitsownright,andtoensureithasbothabudgetandaccesstotheskillsitneedstocarryouttaskssuchasscenarioplanning–whethertheseskillsareinternalorexternal.Investinginsupplychainmanagementtalent–andspecificallythenewskillsetsrequired–willunquestionablysavethebusinessmoneyandallowittoincreaseitsrevenues.Theskillsdonotnecessarilyhavetobeinternal,butmaybefoundbyengagingwithexpertadvisorswhoareatthecuttingedgeofautomotiveindustrysupplychainmanagementandthenewdisciplinesitrequires.SupplychaintransformationskillsarescarceTalenthasalwaysbeenattheheartofaneffectivesupplychain.Theskillsetnowrequiredisdifferent,though.Advanceddatascienceanddecisionsupportskills,togetherwithknowledgeofAI,arelikelytobeneededtoimplementtransformativesolutions:forexample,toreplacetheoldspreadsheetsandmanualprocesseswithradicalnewapproachestotaskssuchasproductionplanning,discussedabove.Aswellasknowledgeoftheavailabletools,companiesneedpeoplewiththeadvancedanalysisskillstoformulatetherequirement.And,ofcourse,alloftheseskillsareinshortsupply.CreativityisneededtofillthetalentgapsSkillsgapscanbeaddressedthroughtheusualmethodsofupskillingandrecruitment,butimaginativenewapproachesarelikelytobeneededinthishighlycompetitivearea.Oneoptioniscollaborationwithexpertadvisors,whichcaninvolveanelementofskillstransfertotheinternalworkforce.Fortechnologyskills,oneoptionisthecreationofadedicatedsubsidiary–perhapsinpartnershipwithatrustedtechcompany–asa“talentmagnet.”23TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINTHEFUTUREOFTHEAUTOMOTIVESUPPLYCHAIN:RECOMMENDATIONSWhatautomakersneedfromtheirsupplychaincanbesummedupwithfourwords:resilience,intelligence,connectedness,andsustainability.Thosefourwordsarequicktosaybutchallengingtoputintopractice.Tohelp,herearefourstepsthatcompaniescantakenowtomovethemtowardthosegoals.1.Rethinkplanning.Ratherthana“oneanddone”approachtoplanningproductionatthestartofeachmonthorweek,createanup-to-dateplanningprocess,basedondataandinsight,thatgivesyouandyoursuppliersthemostaccuratepictureofdemandpossible,andthencontinuouslyrefinesthatpicture.Dynamicscenarioplanningapproachesaredesignedtodojustthat;theymakeitfeasibletoreadjustplansinrealtimetomeetcurrentconditions.Theinformationonwhichplansarebasedshouldincludenotjusttheusualforecastsfromdealers,butalsonewersourcesofintelligencesuchasdemandsensingviasocialmedia.Alsoreevaluateyourplanningtargets:Usedataandmultivariantscenarioplanningtoevaluatemultiplebusinessperformanceparameters–includingtime,cost,inventory,andESGparameters–andenabletherightdecisionstobemade.2.Embracetransparentcollaboration.Considerwhetherclosersupplierpartnershipscouldincreaseresilience.Strengthencriticalconnectionsbypromotingdatasharingandmutualtrust;itcanbeworthparticipatingactivelyinindustryinitiativesdesignedtofacilitatevisibility.Reevaluatethenumberofsuppliersyouhaveineacharea–wouldresiliencebeimprovedbyhavingcloserrelationshipswithjustacoupleofsuppliers?Alsoconsiderwhethertocollaboratedirectlywithsuppliersonlowertiers,suchassemiconductorproviders.3.Gethelpwithinnovation.Therightecosystemofexpertadvisorsontechnologyandengineeringcanhelpyoumoveforwardfastwhentransformingtheautomotivesupplychain.Lookforconsultantsandtechnologyexpertswhocanacceleratethetransformationinarangeofways,fromcreatingorevaluatingsupplychainstrategiestoputtinginplaceactionplansandmanagingculturalchange.Aswellasseekingtheiradviceonbestpractice,askthemtohelpyoucreateyourownecosystemsofspecialisttechnologyproviders,whocanoftenprovideadvanceintelligenceoftechnologybreakthroughs.4.Buildadata-drivenculture.Internalcollaborationisalsocritical,sincesiloscanundermineresilienceandvisibility.Moveawayfromsilo-specificKPIsandinsteadincentivizeeveryonetoseethebiggerpictureoforganization-widetargetssuchasnetzero.Promoteadata-drivenculturewherefunctionssuchasprocurement,R&D,andqualitymaintainacontinuousdialogue.Thiswillbuildafullpictureofwhatcustomersreallywantandneed.Supportculturalchangebyimplementinganeffectivedataplatformtogetherwithstronggovernanceanddatamanagement,toensurethatdataisshareableandreliable.Allthiswillhelptoensurethataccurateinsightsdrivedecisionsandactions.24TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINConclusion:HowtheautomotivesupplychainmustevolveThejourneytoaresilient,connected,intelligent,andsustainablesupplychainrequiresamulti-facetedtransformation,includingtheintroductionofanintelligentdatalayer(integratingtechnologyfromhyperscalersandothers)toprovidevisibility,decisionsupport,andriskidentification.Thistransformationwillfacilitatecomplexscenarioplanningandenablesupplierstorespondeffectivelytodynamicdecisionsacrossthesupplychain.Capgemini’ssupplychaincapabilitiesCapgeminihasdeepexperienceinallaspectsofsupplychainmanagementintheautomotiveindustry,andalsoinotherindustriesthatareatthecuttingedgeofsupplychain.Wehavealsoworkedextensivelywithourautomotiveclientstooptimizetheirdecision-makingtodealwithrecentandcurrentdisruptions.RelevantcapabilitieshereincludeourcombinationofengineeringandITknowledgeandexperience,plusourabilitytointegrateITandOTusingAPIs.Wearethereforeideallyplacedtohelpourclientstransformtheirautomotivesupplychaintorespondtocurrentchallenges,andarealreadyengagedindoingsoglobally.Inaddition,weundertakeextensiveresearchinthisarea.ForexampletheCapgeminiResearchInstituterecentlypublishedareportonHowgreaterintelligencecouldsuperchargesupplychains.AutomotiveindustryknowledgeGlobalreachFamiliaritywithbestpracticeacrossmultipleindustriesIntegratedITandengineeringknowhowCross-culturalchangemanagementskillsfortheglobalenvironment24TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAIN25TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINAlexandreAudoinEVPHeadofGlobalAutomotiveIndustryRoshanBatheriSeniorDirector,AutomotiveIndustryLeaderNAOfferLeader–SupplyChainManagement–AutomotiveAUTHORSEXPERTSJacquesBacryEVPDigitalContinuity&ConvergenceGroupOfferLeaderMariamBelasfarSustainableSupplyChainandPackagingEngineeringTeamManager,CapgeminiEngineeringAnuragBharadwajVPHead,AutomotiveIndustryPlatformSvenDahlmeierSeniorDirector,IntelligentSupplyChain,AutomotiveCapgeminiInventMilindDumbreSubjectMatterExpert,SupplyChain,CapgeminiIndiaPascalFeillardSeniorSolutionDirector,CapgeminiEngineeringRuthPetersMarketingDirectorGlobalAutomotiveIndustryMaryemSahnounSustainabilityandSupplyChainExpert,CapgeminiEngineering25TRANSFORMINGTHEAUTOMOTIVEINDUSTRYSUPPLYCHAINAboutCapgeminiCapgeminiisagloballeaderinpartneringwithcompaniestotransformandmanagetheirbusinessbyharnessingthepoweroftechnology.TheGroupisguidedeverydaybyitspurposeofunleashinghumanenergythroughtechnologyforaninclusiveandsustainablefuture.Itisaresponsibleanddiverseorganizationofover360,000teammembersinmorethan50countries.Withitsstrong55-yearheritageanddeepindustryexpertise,Capgeminiistrustedbyitsclientstoaddresstheentirebreadthoftheirbusinessneeds,fromstrategyanddesigntooperations,fueledbythefastevolvingandinnovativeworldofcloud,data,AI,connectivity,software,digitalengineering,andplatforms.TheGroupreported2022globalrevenuesof€22billion.GettheFutureYouWantwww.capgemini.comCopyright©2023Capgemini.Allrightsreserved.

1、当您付费下载文档后,您只拥有了使用权限,并不意味着购买了版权,文档只能用于自身使用,不得用于其他商业用途(如 [转卖]进行直接盈利或[编辑后售卖]进行间接盈利)。
2、本站所有内容均由合作方或网友上传,本站不对文档的完整性、权威性及其观点立场正确性做任何保证或承诺!文档内容仅供研究参考,付费前请自行鉴别。
3、如文档内容存在违规,或者侵犯商业秘密、侵犯著作权等,请点击“违规举报”。

碎片内容

碳中和
已认证
内容提供者

碳中和

确认删除?
回到顶部
微信客服
  • 管理员微信
QQ客服
  • QQ客服点击这里给我发消息
客服邮箱